BREYER TubeFlex
Extrusion line for the production of high-quality laminate film

The flexible way to produce tube laminate film.

With the BREYER TubeFlex system, colors, materials, layer thicknesses and additional decors can be combined into a flat film in a highly flexible way.


There are almost no limits on your imagination for tube design. Produce your individual tube design and fascinate your customers.

Multi-layer film structure

Number of layers:   7 
Features:                 Adjustable distribution during operation via rotary elements, specific edge encapsulation
Applications:           Multilayer polyolefin films with EVOH barrier and adhesive layer

Multi-layer feedblock with adjustable profiled rotating elements to adjust the distribution of each layer. Specially optimized for the production of barrier films with high demands on the layer thickness distribution. Customization of the edge encapsulation can take place via the internal replaceable edge encapsulation insert.

BREYER TubeFlex extrusion lines for the production of tubes for:

  • Body care products
  • Hair care products
  • Sunscreen
  • Toothpaste
  • Detergents
  • Technical products
  • Glues
  • Food

 

Avantages

  • Development of new markets
  • Product innovations
  • Custom-tailored film composition
  • Increased added value through in-house production
  • Small batch sizes
  • Broad range of materials
  • Diversified, individual designs

 

Technical data

Film widths: up to 400 mm,net*
Film thicknesses: 250 – 500 μm
Materials: LDPE, HDPE, mixtures, barrier, bonding agent
Number of layers: up to 7*
Decors: single-sided (inside or outside)
* further on request  


 

 

 

Examples of application

Flat sheet die with internal cover
3-roller calender
Application of decorative film
Decorative film unwind
Film winder
Comfortable operation
Standard layer structure

Components

BREYER TubeFlex extruder

With the BREYER TubeFlex system you can produce multi-layered flat film in coextrusion with up to 7 layers for tube production.


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Coextrusion

The combination of single-layer dies and co-extrusion feedblock allows flexible layer configurations to produce more complex composite films and sheets with fast changeover-times.

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BREYER TubeFlex Calender

The BREYER calender gives the flat film a defined and calibrated thickness. Both sides of the film are smooth, and the lowest possible wall thickness tolerances can be realized.

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BREYER TubeFlex – Application of decorative film

Application of decorative film
on the multi-layer film web

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TubeFlex Film winder

Film winder – The extruded film is wound into a roll. In the following process, these rolls are cut into strips.



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