BREYER TopLineExtrusion line for the production of tube sleeves
High performance tube extrusion –
Produce tube sleeves in a sustainable and flexible way with a high level of performance
Today, speed and quality are top priority in many production processes. It's good if you can refer to a technology that delivers good quality even at high speeds. Clients from the world of cosmetics, which has high standards, know to appreciate this fact.
Perfect looks and tactile qualities often decide the success or failure of a product.
Still, economic efficiency cannot be neglected in the production
process.
New, Clear Design
New machine aesthetics that match the tube products
Intelligent Energy Management
- for saving up to 20% in energy costs
- Gearless direct drives / water cooled torque drives
- Fan units with flaps
- Heat insulation for cylinder and die head
- Slow-down and standby function
- Peak reduction
The intelligent way to save energy and cost please find here...
Process Data Recording
Monitoring and controlling the adjustment parameters and production data, ideal recipe management and considerably higher repeatability of production data resp. product qualities.
New Operating Panel · Interface
- Clear and user-friendly software organized in various steps/levels
- Different level steps
- Recipe management
- Quality management
- Service page · teleservice
- Modular setting
Avantages
- Clear design meets tube aesthetics
- Cost, energy savings and noise reduction modules
- Different line configurations and production sizes for mono and multilayer tubes
- High performance up to 45 m/min.
- State-of-the-art drive technology
- User-friendly and modern operating panel
- New arrangement of components – maintenance-friendly and space-saving
- Quality control units and process data recording to secure the tube quality
- Noise reduction: of approx. 11 dB (A)
Technical data
| Tube diameter: | 13 – 60 mm |
| Length: |
30 – 250 mm |
| Performance: |
80 – 300 tubes/min |
| Materials: |
LDPE, LLDPE, MDPE, HDPE, PP, PCR/PIR/Bio, Mixtures. Special materials on request |
| Variations: | Single - and multilayer, up to 7 layers, with window |
Examples of application
Components
BREYER TopLine extruder
BREYER has managed to develop something, which
many customers desire: one screw for processsing many different materials - allowing customers to be in the lead over their competitors.
BREYER TopLine coextrusion
Due to its modular design, each BREYER extrusion line can be configured to match your production requirements. Even a mono tube line can be expanded into a co-extrusion line later on without any problem.
Quality control for tube lines
In order to comply with our clients' high standards, a diameter precision tolerance of a few 1/100 mm is self-understood for a BREYER extrusion line.
BREYER TopLine calibrator
Depending on the desired capacity of the line, different calibrator sizes are available. The calibrator is equipped with the appropriate calibration tool, depending on the required tube diameter.
BREYER TopLine high speed cutter
Cutting-edge technology is used for the most recent generation of our haul-off and cutting machine.
Operating for BREYER TopLine tube extrusion line
Process Data Recording
Monitoring and controlling the adjustment parameters and production data, ideal recipe management and considerably higher repeatability of production data resp. product qualities.
BREYER Monitoring system
The BREYER monitoring system fascinates with its simplicity in operating. The operator is navigated intuitively by the system to the
required information and achieves his aim quickly.