BREYER TopLine
Extrusion line for the production of tube sleeves

High performance tube extrusion –
Produce tube sleeves in a sustainable and flexible way with a high level of performance

Today, speed and quality are top priority in many production processes. It's good if you can refer to a technology that delivers good quality even at high speeds. Clients from the world of cosmetics, which has high standards, know to appreciate this fact.

Perfect looks and tactile qualities often decide the success or failure of a product.

Still, economic efficiency cannot be neglected in the production 

process. 

 



New, Clear Design
New machine aesthetics that match the tube products


Intelligent Energy Management

  • for saving up to 20% in energy costs
  • Gearless direct drives / water cooled torque drives
  • Fan units with flaps
  • Heat insulation for cylinder and die head
  • Slow-down and standby function
  • Peak reduction


The intelligent way to save energy and cost please find here...


Process Data Recording

Monitoring and controlling the adjustment parameters and production data, ideal recipe management and considerably higher repeatability of production data resp. product qualities.

New Operating Panel · Interface

  • Clear and user-friendly software organized in various steps/levels
  • Different level steps
  • Recipe management
  • Quality management
  • Service page · teleservice
  • Modular setting

Avantages

  • Clear design meets tube aesthetics
  • Cost, energy savings and noise reduction modules
  • Different line configurations and production sizes for mono and multilayer tubes
  • High performance up to 45 m/min.
  • State-of-the-art drive technology
  • User-friendly and modern operating panel
  • New arrangement of components – maintenance-friendly and space-saving
  • Quality control units and process data recording to secure the tube quality
  • Noise reduction: of approx. 11 dB (A)

 

Technical data

Tube diameter: 13 – 60 mm
Length:

30 – 250 mm
Performance:

80 – 300 tubes/min
Materials:

LDPE, LLDPE, MDPE, HDPE, PP, PCR/PIR/Bio, Mixtures. Special materials on request
Variations: Single - and multilayer, up to 7 layers, with window



 


Examples of application

Tubes for Cosmetics
Technical applications
Tubes for tooth paste
7 layer extrusion

Components

BREYER TopLine extruder

BREYER has managed to develop something, which
many customers desire: one screw for processsing many different materials - allowing customers to be in the lead over their competitors.

BREYER TopLine coextrusion

Due to its modular design, each BREYER extrusion line can be configured to match your production requirements. Even a mono tube line can be expanded into a co-extrusion line later on without any problem.

Quality control for tube lines

In order to comply with our clients' high standards, a diameter precision tolerance of a few 1/100 mm is self-understood for a BREYER extrusion line.

BREYER TopLine calibrator

Depending on the desired capacity of the line, different calibrator sizes are available. The calibrator is equipped with the appropriate calibration tool, depending on the required tube diameter.

BREYER TopLine high speed cutter

Cutting-edge technology is used for the most recent generation of our haul-off and cutting machine.

Operating for BREYER TopLine tube extrusion line

Process Data Recording
Monitoring and controlling the adjustment parameters and production data, ideal recipe management and considerably higher repeatability of production data resp. product qualities.

BREYER Monitoring system

The BREYER monitoring system fascinates with its simplicity in operating. The operator is navigated intuitively by the system to the
required information and achieves his aim quickly.